Senior Production Engineer

Key Responsibilities

• Develop and maintain comprehensive production documentation, including work instructions, process flows, PFMEAs, machine setup sheets, and autonomous maintenance (TPM) schedules.
• Design and implement jigs, fixtures, and tooling using CAD software (SolidWorks) to enhance assembly efficiency, repeatability, and ergonomics.
• Optimise production line layouts using CAD tools (AutoCAD) to improve workflow, reduce waste, and maximise space utilisation.
• Drive continuous improvement initiatives by applying Lean and Six Sigma.
• Have a thorough understanding of how to determine process capability using SPC tools.
• Provide technical support to production teams, troubleshooting process and equipment issues to minimise downtime and maintain output targets.
• Lead and support the training of production trainers, ensuring consistent application of quality, safety, and operational standards.
• Conduct process audits and line assessments to ensure compliance with internal procedures and external regulatory requirements.
• Collaborate with cross-functional teams to maintain and improve product quality, manufacturability, and cost-effectiveness.
• Design and develop test equipment and validation procedures to ensure product performance meets defined specifications.
• Lead process standardisation and automation projects to improve consistency, reduce variability, and increase throughput.
• Evaluate and implement emerging manufacturing technologies to enhance production capabilities and maintain competitive advantage.
• Monitor production capacity and identify bottlenecks, recommending and implementing solutions to optimise resource utilisation.
• Conduct cost estimation and time studies for new and existing processes, ensuring ERP (Priority) routings reflect actual production performance.
• Lead capital equipment selection and justification, including ROI analysis, specification, procurement, and implementation.
• Promote and maintain a safe working environment, proactively identifying and mitigating risks.
• Ensure full compliance with health, safety, environmental, and quality regulations and internal company policies.

The Right Person

Essential

• Proven experience as a Mechanical, Production or Manufacturing Engineer in a high-mix, low-to-medium volume manufacturing environment.
• HND or equivalent in Mechanical, Industrial, or Production Engineering.
• Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Proficient in 3D CAD software (e.g. SolidWorks) for tooling, fixture design, and technical drawings.
• Skilled in time management, with excellent communication and collaboration abilities.
• Experience with ERP/MRP systems (e.g., Priority) for managing BOMs, routings, and work order planning.
• Proficient in change management, including the ability to propose and implement Engineering Change Requests (ECRs) to improve quality and efficiency.
• Strong problem-solving and analytical skills.
• Proficient in Microsoft Office and capable of presenting technical information clearly to both technical and non-technical stakeholders.
• Proven experience in designing robust & lean manufacturing processes.

Desirable

• Experience with Electro-mechanical assemblies, gear design, castings, and injection moulding.
• Experience of National Instruments LabVIEW and DAQ equipment.
• Experience of electro-mechanical products.
• Experience of flowline manufacture beneficial.
• Experience with rapid prototyping and additive manufacturing techniques for tooling, fixtures, or product development.
• Green Belt Six-Sigma or higher.

Application Instructions

Email CV & cover letter to [Employer hidden — sign up to reveal]